RKL0060 by Bosch Rexroth Indramat
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The RKL0060 is a pre-assembled motor power cable manufactured by Bosch Rexroth Indramat within the RKL Motor Power Cables series. It links drive controllers to synchronous or asynchronous motors in automated lines, transferring three-phase power while also carrying control cores for brake and sensor functions. The assembly is sized for cabinet-to-machine connections and arrives complete with an RLS0749/K03 controller-side plug and an INS0481/C03 motor plug, eliminating field terminations. By matching mechanical, electrical, and chemical properties to dynamic machine environments, the cable supports continuous-motion axes and stable drive operation.
The cable sheath diameter measures 14.8 mm, a dimension that affects conduit selection and helps estimate thermal dissipation in dense routing. Power conductors are rated for 300/500 V insulation class, allowing the cable to operate on standard industrial power networks without additional protective tubing. Each power core uses copper with a cross-section of 2.5 mm², balancing current capacity and flexibility, while two auxiliary control cores carry brake signals at 1.0 mm². A jacket of PUR (adhesion-free, matte) resists oil, coolant, and abrasion so track rollers do not seize on sticky surfaces. The cable uses INK0602 bulk cable, and the fixed bend radius is limited to 5 × D to help prevent conductor deformation during cabinet wiring.
For energy-chain duty, the design targets long service life and is rated for 5 million flex cycles when movement stays within a carrier. During travel, the dynamic bend radius must not drop below 7.5 x D so internal strands remain within their elastic range and the PUR jacket avoids microcracks. The cable's distributed capacitance of 0.7 nF/m keeps drive-side filters within expected reactive power ranges, which helps maintain accurate motor current regulation. A conductor loop resistance of 7.98 ?/km is used to calculate voltage drop on longer runs. The cable is halogen-free to reduce corrosive gas formation in fire scenarios, and the paired connectors preserve shield continuity to support EMC compliance without extra ground straps.
Technical Specifications
Bending Cycles
5 million
Bulk Cable Type
INK0602
Cable Outer Diameter
14.8 mm
Capacitance
0.7 nF/m
Conductor Resistance
7.98 ?/km
Connector Controller Side
RLS0749/K03
Connector Motor Side
INS0481/C03
Control Wire Cross-section
1.0 mm²
Halogen-free
Yes
Jacket Material
PUR (adhesion-free, matte)
Min Bend Radius (fixed)
5 x D
Min Bend Radius (flex)
7.5 x D
Operating Voltage (power)
300/500 V
Power Wire Cross-section
2.5 mm²
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